Superior infrastructure for ready-made excellence !

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Spinning Mill

Gene Apparels value quality and consistency throughout the Garment process. In 2009 Gene Apparels opened their own Spinning Division with a capacity of 50,400 spindles producing yarn counts from 16s to 40s.

The current daily production capacity is 38 tons. This Spinning facility has a blow room, carding comber and draw frame from Reiter, Switzerland. Ring frames from LMW, India. Link coner from Murata, Japan and Testing equipment from Uster, Switzerland. This Spinning facility has a niche in manufacturing auto coned SIRO cleared cotton yarns, normal and organic qualities. This capability has ensured consistent quality and price.


knitting division

This division produces high quality fabrics through computerised circular knitting machines. We make various structured fabrics, including rib, interlock, jersey, fleece, jacquard, stripes: auto/feeder/vertical, Spandex and plaited fabrics.

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fabric processing and facility

DYEING & FINISHING - Daily Production capacity: 8000kgs.

WASHING – Daily Production capacity: 4000pcs. Enzyme, stone, denim wash, silicon, acid, crinkle, mineral, gel and bio wash.

Dyes and chemicals adhere to OEKO TEX 100 standards.


fabric finishing facility

Daily Production capacity: 7000kgs.

The vertical process ensures the consistent quality.

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fabric all over printing and garment printing

  • All over fabric printing capacity - 7000kgs/day

  • Machinery: M & R (USA) & MHM (Austria)

  • Machinery: Storemac RD - V - 2 Machines

  • Placement Print: Capacity 9000 pcs / day

  • Hazard free colour kitchens

  • Complied with reach regulations & Oeko tex class 100 standard


emboridery division

MACHINERY:

  • Barudan 20 Head X 2 Thread embroidery

    • Capacity: 920,000 Stitches/day

  • Barudan - 20 Head X 2 Sequins embroidery machine

    • Capacity: 800,000 Stitches/day

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fit studio & pattern evaluation

Our FIT STUDIO uses ALVANON forms. We ensure a high level of FIT consistency. We partner with our Clients to achieve excellent fit on all products.

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Cutting & Sewing division

The Cutting & Sewing Division is equipped with the latest machinery to make on trend styles and high quality detailing. Workflow and Production planning ensure efficient processing and high quality standards. We always ensure we have the most updated machinery.

Monthly Capacity: 700,000pcs.

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Laboratory

EQUIPMENT:

  • IFB - Washing Machine - 2 nos

  • IFB - Dryer

  • Laundro Meter(Chemical Test)

  • Crocking Machine

  • GSM Cutter

  • Weight Scale (1000GRMS)

  • Warp Reel (Yarn Count Testing Machine)

  • INTERNAL FABRIC TEST:

    • Dimensional Stability

    • Appearance after washing

    • Spirality

    • Colour fastness to washing

    • Colour fastness to crocking

    • GSM

  • INTERNAL GARMENT TEST: Bulk size set garments are used for garment physical test

    • Shrinkage (Dimensional Stability)

    • Appearance after washing

    • Spirality

    • Colour fastness to washing

    • Colour fastness to crocking

    • GSM

  • One garment from every 1000 Pcs production is checked as per home laundry

    • Appearance after washing


GREY fabric inspection

  • Bulk grey fabrics are inspected by 4 point system

  • 100% Dyed fabrics are inspected and audited by 4 point system

  • GSM of all bulk rolls are punched and recorded

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