Superior infrastructure for ready-made excellence !
Spinning Mill
Gene Apparels value quality and consistency throughout the Garment process. In 2009 Gene Apparels opened their own Spinning Division with a capacity of 50,400 spindles producing yarn counts from 16s to 40s.
The current daily production capacity is 38 tons. This Spinning facility has a blow room, carding comber and draw frame from Reiter, Switzerland. Ring frames from LMW, India. Link coner from Murata, Japan and Testing equipment from Uster, Switzerland. This Spinning facility has a niche in manufacturing auto coned SIRO cleared cotton yarns, normal and organic qualities. This capability has ensured consistent quality and price.
knitting division
This division produces high quality fabrics through computerised circular knitting machines. We make various structured fabrics, including rib, interlock, jersey, fleece, jacquard, stripes: auto/feeder/vertical, Spandex and plaited fabrics.
fabric processing and facility
DYEING & FINISHING - Daily Production capacity: 8000kgs.
WASHING – Daily Production capacity: 4000pcs. Enzyme, stone, denim wash, silicon, acid, crinkle, mineral, gel and bio wash.
Dyes and chemicals adhere to OEKO TEX 100 standards.
fabric finishing facility
Daily Production capacity: 7000kgs.
The vertical process ensures the consistent quality.
fabric all over printing and garment printing
All over fabric printing capacity - 7000kgs/day
Machinery: M & R (USA) & MHM (Austria)
Machinery: Storemac RD - V - 2 Machines
Placement Print: Capacity 9000 pcs / day
Hazard free colour kitchens
Complied with reach regulations & Oeko tex class 100 standard
emboridery division
MACHINERY:
Barudan 20 Head X 2 Thread embroidery
Capacity: 920,000 Stitches/day
Barudan - 20 Head X 2 Sequins embroidery machine
Capacity: 800,000 Stitches/day
fit studio & pattern evaluation
Our FIT STUDIO uses ALVANON forms. We ensure a high level of FIT consistency. We partner with our Clients to achieve excellent fit on all products.
Cutting & Sewing division
The Cutting & Sewing Division is equipped with the latest machinery to make on trend styles and high quality detailing. Workflow and Production planning ensure efficient processing and high quality standards. We always ensure we have the most updated machinery.
Monthly Capacity: 700,000pcs.
Laboratory
EQUIPMENT:
IFB - Washing Machine - 2 nos
IFB - Dryer
Laundro Meter(Chemical Test)
Crocking Machine
GSM Cutter
Weight Scale (1000GRMS)
Warp Reel (Yarn Count Testing Machine)
INTERNAL FABRIC TEST:
Dimensional Stability
Appearance after washing
Spirality
Colour fastness to washing
Colour fastness to crocking
GSM
INTERNAL GARMENT TEST: Bulk size set garments are used for garment physical test
Shrinkage (Dimensional Stability)
Appearance after washing
Spirality
Colour fastness to washing
Colour fastness to crocking
GSM
One garment from every 1000 Pcs production is checked as per home laundry
Appearance after washing
GREY fabric inspection
Bulk grey fabrics are inspected by 4 point system
100% Dyed fabrics are inspected and audited by 4 point system
GSM of all bulk rolls are punched and recorded